DAR ALMAHIREENTECHNICAL SERVICES L.L.C
Technician using a hydraulic tool on a large flange

Bolting & Flange Management Tools

Controlled Bolting. Precise Flange Maintenance.

Bolt tensioners · Torque wrenches · Flange spreaders · Alignment tools

Explore hydraulic bolting and flange management tools for industrial assembly, maintenance and shutdown requirements.

Dar Almahireen Technical Services L.L.C. supports project-specific enquiries for bolt tensioners, hydraulic torque wrenches, flange spreaders and alignment tools, with equipment selection based on bolt dimensions, required load or torque, flange geometry and site conditions.

Hydraulic Bolt Tensioners

01 / Hydraulic Bolt Tensioners

Controlled Axial Bolt Loading

Hydraulic bolt tensioners apply a calculated axial load directly to a stud or bolt. The nut is then seated while the bolt is elongated, allowing the joint to be assembled using a specified tensioning procedure.

Product options: General-purpose hydraulic tensioners, compact tensioners and application-specific tensioning assemblies.

Applications: Pressure-vessel flanges, heat exchangers, turbines and large industrial bolted joints.

Typical technical specifications

ParameterIndicative range / options
Stud diameterM16–M100 across selected tensioner families
Maximum tensioning loadApprox. 134–4,650 kN across selected models
Maximum working pressureUp to 1,500 bar in the referenced hydraulic series
Hydraulic strokeApprox. 10–15 mm in the referenced series
OperationHydraulic axial tensioning
AccessoriesHydraulic pump, high-pressure hoses, couplers, pullers and bridges
Hydraulic Torque Wrenches

02 / Hydraulic Torque Wrenches

Controlled Tightening & Loosening

Hydraulic torque wrenches apply a specified turning moment to threaded fasteners. Tool selection depends on the required torque, nut size, available reaction point and working clearance.

Product options: Square-drive torque wrenches and low-profile hexagon cassette torque wrenches.

Applications: Pipeline flanges, pressure equipment, industrial machinery and plant maintenance.

Typical technical specifications

ParameterIndicative range / options
Torque outputApprox. 200–34,000 Nm across selected hydraulic wrench families
Hydraulic operating pressureUp to approximately 690–700 bar
Square-drive sizesCommonly ¾–2½ in. across selected models
Tool configurationSquare drive / Low-profile cassette
OperationDouble-acting hydraulic
AccessoriesCompatible pump, twin-line hose, reaction arm and impact-rated socket or cassette
Flange Spreaders

03 / Flange Spreaders

Controlled Flange Separation

Flange spreaders create a controlled opening between compatible flange faces during maintenance and component replacement. Mechanical and hydraulic designs are available for different access gaps and force requirements.

Product options: Mechanical wedge spreaders, hydraulic wedge spreaders and bolt-hole gripping spreaders.

Applications: Gasket replacement, valve removal, pump maintenance and flange-joint servicing.

Typical technical specifications

ParameterIndicative range / options
Maximum spreading forceApprox. 8–14 tonnes-force in the referenced wedge series
Minimum tip clearanceApprox. 6 mm for the referenced wedge models
Maximum spreadUp to approximately 80 mm with specified stepped blocks
Hydraulic operating pressureUp to approximately 700 bar for the referenced hydraulic model
OperationMechanical / Hydraulic
AccessoriesSafety blocks, stepped blocks and safety lanyards; pump, hose and gauge for compatible hydraulic sets
Flange Alignment Tools

04 / Flange Alignment Tools

Precise Flange Positioning

Flange alignment tools help correct lateral or rotational misalignment between compatible flange joints during installation and maintenance. They support controlled positioning before the joint is assembled.

Product options: Mechanical alignment tools and hydraulic alignment tools.

Applications: Pipework installation, flange reassembly, gasket replacement and industrial maintenance.

Typical technical specifications

ParameterIndicative range / options
Maximum alignment forceApprox. 10–90 kN across the referenced models
Minimum flange bolt sizeApprox. 16–31.5 mm, model-dependent
Maximum flange thicknessApprox. 41–114 mm per flange in the referenced range
OperationMechanical / Hydraulic
Alignment functionCorrection of compatible flange misalignment
AccessoriesModel-specific mounting and actuation components

Industries & Applications

Tools for Industrial Assembly & Maintenance

  • Oil & Gas
  • Petrochemical Plants
  • Marine & Offshore
  • Power Generation
  • Refineries
  • Industrial Maintenance

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Need Bolting or Flange Management Tools?

Share your equipment requirement, bolt or flange dimensions, required load or torque, quantity and delivery location with Dar Almahireen Technical Services L.L.C. We can review the requested configuration and discuss suitable supply options.